TRANSFORMER OIL REGENERATION PLANT CMM-R12

cmm12r

 

СММ-R12 Transformer Oil Regeneration Plant
Design and Operation
The unit comes in several configuration options:

  • stationary
  • mobile on trailer
  • with degasser and operator compartment
  • with auxiliary regeneration module

 Technical Specification

Parameter Unit Value
Capacity liters/hour 4000
Oil lost during regeneration % 2-20
Max allowable oil temperature оС 80
Outlet pressure bar 2,5
Oil heater power kW 75
Nominal suction rate of the vacuum system liters/hour 280 000
Filler’s earth load Kg 1600
Max power consumption, with/without the CMM-R12D auxiliary module kW 130/145
Power
Phases 3p+1N+PE
Voltage V 380
AC frequency Hz 50
Connections
Oil in Dn 40/Camlock C150
Oil out Dn 40/Camlock C150
Vacuum pump exhaust Dn 32
Reactivation exhaust Dn 50
Filter elements
Coarse filter (mesh strainer) micron 100
Pre-filter with filtering element micron 25
Regeneration section filter with filtering element micron 0,3 Х 2
Fine filter with filtering element micron 5
Dimensions (no trailer)
Length mm 11500
Width mm 2090
Height mm 2110
Weight kg 15000

 

New processed oil parameters

Parameter Unit Value
Per 1 vacuum/heat degassing cycle
Moisture by weight g/t 5
Gas content by volume vol % 0,1
Per 3 vacuum/heat degassing cycles
Moisture by weight g/t 3
Gas content by volume vol % 0,05

Parameters of used oil after regeneration

Parameter Unit Value
Per 1 vacuum/heat degassing cycle
Moisture by weight g/t 5
Gas content by volume vol % 0,1
Acid number, IEC 296; ASTM D-664 mg KOH/g 0,01
Corrosive sulfur, ISO 5662; ASTM D-1275 None
Dielectric strength, IEC 156; ASTM D-1816 kV 70
Interfacial tension, at 25ºС, ISO 6295; ASTM D-2285 N/m 45
Dissipation factor at 90ºС, IEC 247; ASTM D-924 0,01

Attention!  Oil parameters may vary. Processed oil parameters depend on original oil condition. 

The GlobeCore regeneration process restores used oils to new like condition.  This process makes it possible to fill transformers with oil that would previously require disposal.  The oil in the transformer can be used without replacement for the entire service life of the transformer.

The GlobeCore CMM-R systems are designed to extend transformer service life by restoring the dielectric strength and chemical composition of dielectric insulating oil.

In the process of oil regeneration, oil degradation products and acidic compounds are removed, the oil becomes clear, oxidation resistance is improved, while gas solubility is reduced.

This equipment allows to reduce acid number of transformer oil to the regulated values. A special feature of the process is the reduction of soluble and insoluble sediment. This sediment is harmful in that it deposits in the cellulose insulation, being much more acidic than the oil. The oil has a tendency to precipitate acidic products which then concentrate in the paper insulation. The acidity of the oil then changes very slowly. Further growth of oil acidity accelerates and is accompanied by formation of insoluble sediment and water-soluble acids.

Each GlobeCore unit can be customized and includes a number of options:

  • An extra vacuum pump assembly for transformer vacuuming
  • Mounted on a trailer or a semi-trailer
  • Inlet and/or outlet moisture meters for the oil stream
  • Remote control and process monitoring via smart phone or PC
  • Climate Controlled Operator work room

 

 СММ-R12 Specifications

Configuration of equipment

Component Description Note
Number of sorbent column/ recommended matching degasser 12/4000 1600 kg Fuller’s earth load / 4000 liters/hour degasser  
Oil inhibition section The system adds DBPC additive to the oil  
AC power voltage 380V, 3 phases  
AC frequency 50 Hz  
Ambient temperature range   +5…+40oC
Sockets for additional equipment (specify amount, type and current) 3ph 32А 1
220 10А 3
   
Programmable Logic Controller

(PLC)

Manages oil processing  
Laptop controls Displays process diagram and facilitates control of the plant by keyboard and mouse input  
GSM module Remote monitoring of plant operation  
Printer Plant operation data output  
Digital oil meter Measures the amount of processed oil. This can also measure the current flow rate through the plant  
Moisture content meter Measures the amount of moisture in the oil  
Oil inlet Dn40 L -30 meters  
Oil outlet Dn40 L -30 meters  
TSS (Transformer Security Sestem) Monitors oil level in the transformer. If the transformer oil level drops below critical level, the plant stops  
Metal container The unit is installed in a metal container with a metal roof and detachable doors for servicing  
Operator compartment The unit comes with a compartment for the operator. The compartment is equipped with a desk and air conditioning  
Charcoal filter + catalytic converter Reduces the amount of harmful substances in the exhaust. Provides maximum environmental protection. The filtering element must be changed from time to time  
Adaptor kit for transformer connections (specify diameter range) Connects the plant to various transformers

 

0.¾” - 2”

 
Soft throughput control (PID) Allows automatic processing rate control  
Soft heating control (PID) Allows gradual oil temperature increase and keeping the temperature by varying the current  
Auxiliary regeneration module capability Plant software and hardware are prepared for connection of up to two auxiliary 12 column regeneration modules  

 

SCOPE OF APPLICATION

The unit is designed for regeneration of mineral transformer oil.

Oil ages in the course of long operation. The products of oil aging are various chemicals with harmful influence on both the oil’s performance as a dielectric and on the functions of electrical systems. The solution to this problem is periodic oil regeneration.

The unit is designed for use during installation, operation repairs and maintenance of high voltage oil filled equipment (power transformers, high voltage switches etc).

The unit can process electrical insulation oil and service transformers.

Electrical insulation oil processing includes:

  • Removal of solved gases
  • Removal of free and solved water
  • Removal of particulate matter
  • Removal of oil degradation products

Transformer servicing includes:

  • Vacuumizing the transformer
  • Heating of the transformer and its core with hot oil

Removal of sediment form the windings of the transformer

 

CMM-12R unit before shipment

CMM-12R unit before shipment

CMM-12R_2

The oil before regeneration is in the glass vessel, regenerated oil is in the sight tube

The oil before regeneration is in the glass vessel, regenerated oil is in the sight tube

обновлено: November 24, 2016 автором: oksana