Tag Archives: Wastewater Treatment Systems

Reagent Automatic Dosers for Wastewater Treatment Systems That Operate Using Vortex Layer Devices

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GlobeCore designs, manufactures, and installs wastewater treatment systems that utilize vortex layer devices.  The main feature of these machines is the complex effect the devices have on processed materials.   The processing consists of intensive mixing and dispersion, acoustic and electromagnetic treatment, friction, local pressure, and electrolysis.

The GlobeCore Process of using the vortex layer devices consistently will achieve more efficiency in the wastewater treatment process by reducing energy consumption, reducing reagent consumption, and also decreasing  production costs.

The use of reagents reduces the amount of precipitated dirt staying in dissolved form or as a dispersion component.  For the best cleaning results, dissolved reagents are injected into the wastewater in strictly controlled amounts.  Overuse leads to higher economic costs as well as a rise in the cost of operating the treatment facilities.

In the wastewater treatment systems that use vortex layer devices, a substantial saving in reagents is achieved through the use of a specific unit that automates the process of feeding the reagents into the pipeline.  With this device, you can measure the acidity, pressure, and the percentage of metal at the inlet and outlet flow of sewage.  Based on this data, the following actions can be taken:

  • control the amount of supplied reagents;
  • change the dosage of reagents, depending on the current performance of the process and the data set with the remote control;
  • adjust the flow rate of incoming fluid;
  • switch to the backup settling sump in the case of the peak discharge of pollutants or increasing the flow to non-reprocessable level; and
  • distribute the flow between several vortex layer devices.

Design, Manufacture and Installation of Wastewater Treatment Systems on the Basis of Vortex Layer Devices

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Each year the world produces about one trillion cubic meters of wastewater.  Approximately one fifth of which receives no treatment before being discharged back into water sources.

The greatest threat to the world’s water supply is posed by industrial effluents resulting from activities in the chemical, food, machine-building, instrument-making, petrochemical, and radiochemical industries.  Wastewater discharged into rivers and other bodies of water is extremely dangerous.  This is due to the fact that:

  1. the overall regeneration process of water in the hydrosphere is much slower than air in the atmosphere; and
  2. the natural processes occurring in an aqueous environment are more susceptible to contamination.

Additionally, water is far more important for the sustenance of the Earth than the analogous processes in the atmosphere.  The feasibility of wastewater treatment therefore, is not in doubt.  The main problems that arise in dealing with this issue relate to the complexity of physical and chemical changes that occur in the process of purification.

Today’s existing ion exchange, reagent, and coagulation methods of industrial wastewater treatment to remove chromium and other heavy metals, do not fully guarantee the efficient and economical cleaning of water resources.  The main drawback of these methods is the formation of large quantities of waste requiring disposal.

When cleaning wastewater, there is a large amount of precipitation formed.   After dehydration, it is usually stored on site at the industrial plants in areas designated for storage.  On site storage makes it necessary to have extra storage spaces that are not always available due to space limitations.

Ion exchange and reagent methods of wastewater treatment using conventional equipment are quite time-consuming, slow, and consume huge amounts of reagents adding greatly to operating costs.

vortex wastewater treatment

GlobeCore offers an alternative approach to wastewater treatment that involves the use of vortex layer devices.  These devices are used in many industries for intensification of physical and chemical processes.  Improving the efficiency of wastewater treatment processes in a vortex wastewater treatment layer device is achieved by the following factors:

  • electrochemical processes, electromagnetic treatment and activation of the substances in the vortex layer;
  • phase dispersion; and by
  • geometrical parameters and modes of operation of the vortex wastewater treatment, its hydrodynamic factors, that provide intensive mixing of the processed media.

For example, when cleaning wastewater and removing phenol with the GlobeCore AVS-100 type vortex layer device, energy costs are reduced by 10 to 15 times.  Reagent consumption is reduced by 1.5 to 2 times.

GlobeCore offers:

a comprehensive analysis of the chemical and bacteriological composition of the wastewater of your enterprise, definition of peak surges and identifying their causes;

  • a custom design of wastewater treatment systems, including computerized systems for management;
  • manufacture of treatment systems on the basis of vortex layer devices;
  • installation and commissioning at your facility; and
  • carrying out all testing.

To receive an expert advice or make an order of wastewater treatment systems, please contact us at one of the contacts.